I am not sure, but it was in year 1999, a non-stop (360 degree rotation) potentiometer found in a stereo music system confused me a lot. At that time, I failed to keyed out the strange potentiometer manufactured by ALPS. Later, I learned that it’s a Rotary Encoder (thanks to internet), and bought one such component from an online store for $2. A rotary encoder (RT) is a device that you can rotate infinitely. On most rotary encoders, when you rotate them you will feel a bump (known as steps), and most RTs have about 12 of these per rotation (some have 24 or more). Basically this step is the minimum amount you can rotate the encoder to register any change.
In principle, with a RT we have two square wave outputs. The figure shown above describes how the phases (A and B) relate to each other when the encoder is turned clockwise (→) or counter clockwise (←). By monitoring the outputs with a microcontroller it is possible to determine the direction← of turn and how far it has turned. Besides, we can count the frequency of the pulses to determine how fast it is being turned.
Literally, RT is a wonderful digital alternative to the old analog potentiometers. Rotary encoders are useful as rotation sensors (or selectors) and look similar to potentiometers, but rotate all the way around continuously, and are divided up into many segments. Each segment has a clicky feeling to it and each clockwise or counter-clockwise movement causes the two built-in switches to open and close. Most RTs also has built in ‘push-on’ momentary switch, usually one side has 3-pins (two coding pins and one common/ground pin) and the other side has 2-pins (N/O switch contacts) for the push-on switch.
As stated, the rotary encoder has 2 coding pins that are either HIGH (1) or LOW (0). If you treat the pins as binary, you can read them as 00, 01, 10, or 11 (sequence the encoder outputs while spinning clockwise is 00, 01, 11, 10). If you have a reading of 01, the next reading can either be 00 or 11 depending on the direction the knob is turned.
Now that your rotary encoder hardware is up and running it’s time to tell your Arduino what to do with the encoder signals. There are the two basic ways to read a microcontroller’s digital input. With polling you read the input all the time inside a loop. With interrupts the microcontroller does any other job, and when a signal arrives from the encoder the controller stops it’s job, jumps to the interrupt routine and then returns to the previous job. This way the microcontroller is concerned with the encoder signal only when a new pulse comes. Since the interrupt signal comes from outside the Arduino it is called as external interrupt. Arduino Uno R3 has two external interrupts: int.0 (pin 2) and int.1 (pin 3). Have a look at the Arduino Reference for more details (http://arduino.cc/en/Reference/AttachInterrupt).
While connecting a RT to Arduino, it is better to add a suitable ‘debouncer’ with the setup to avoid possible encoding errors. This is necessary because inside the rotary encoder two pieces of metal contacts touching each other in an imprecise way as in the case of a mechanical switch, and this will manifest itself as missed steps or even steps back when going forward. Although you can also do this in software, I prefer the hardware way by using an RC filter as shown below.
I will not go into greater detail of the code behind the rotary encoder + arduino experiment, as featured articles and great tutorials are available all over the web. If you would like to learn more regarding RTs and their usage you might want to read these great works:
RT & Arduino experiment was successfully conducted at my own lab using the ALPS-EC11E RT and Arduino UNO-R3, ported with a sketch borrowed from the web. You may ask why I did not prepare my own sketch in connection with this article. Frankly speaking, I do not want to work too much regarding rotary encoder sketch as it is well documented elsewhere. However, one of my most rewarding RT project is on the way to you. Hopefully you can see the magic within a short-time!